" Basic 3D-Robot Sewing Unit KL 500"

Purchase Protection Plan

3D Robotic Sewing - KL 500

 Robot supported sewing process for manufacture of application specific

decorative seams for automotive interiors.   Dash boards Door side panels Arm rests   Fully automatic seam pattern correction via Vision System (correction of material specific departure from the position).   Maximum reproducibility of the seams for highest demands on quality.

 Application of Decorative Seams to Automotive

  Interiors Dash boards Door side panels Arm rests  


  Industrial robot with additional, fully synchronous sewing axes   RS 562 1- or 2-needle double chain stitch column sewing head, stitch type: 401   IIndividual sewing head design (clearance and height of column)   for processing of most varied dash board geometries Rotary indexing table for overlapped procedure and highly efficient cell utilization   Tool changer for fully automatic exchange of various sewing heads.   3D-component support for material specific, reproducible positioning of ambitious interior components

 Equipment - Optional 

  Seam beginning and –end in the component with positioning ofthe thread ends at the material underside for simple automated   seam securing without manual interference   Vision System for registration of individual seam flows or characteristic path markers   Customer- or application specific design of the cell layout to achieve highest efficiency of the workflow   Linkage with leading and trailing manufacture processes   Integration of safety relevant quality monitoring systems, such as material recognition, color recognition, barcode recording,   slipped stitch recognition, loading monitoring etc.   Linkage to customers PPS-System   Application specific thread cutters, depending on costumers demands   Integration of additional features into the component support   Automatic template recognition in the loading area as well as triggering of additional features   Automatic template transport systems   Automatic part withdrawal systems
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